Design For Manufacturer Example

Design For Manufacturer Example Design For Manufacturer – Coursework Example First Sur Process of Manufacturing of Acrylic Signage Acrylic signage refers to a group of artificial plastic signsthat contain derivatives of acrylic acid molded into various commercial and public signs. Acrylic signage is manufactured by reacting a monomer such as methyl methacrylate in the presence of a catalyst. In this process, the suitable catalysts would be an organic peroxide.1 Various acrylic signs are then molded out of the acrylic mass to form signs used for public or commercial purposes. Discussion of Advantages and Disadvantages of the Manufacturing MethodManufacturers usually use bulk polymerization in the process of producing acrylic sheets. The method proves to be the best among others due to its effectiveness. It involves the introduction of the catalyst and the monomer into a mold where the reaction takes place. In this circumstance, two methods may be used; continuous and batch cell. Batch cell is commonly used as it is simple and easily adapted for production. The batch cell technique may also be used to produce tubes and cones. However, the common batch method is costly as it involves extensive loss of material. Additionally, the labor cost is relatively high as there is heavy manpower engaged in introducing the raw materials and in offloading the finished product after the processing of each batch. It is time consuming as much time is spent on-loading raw materials and off-loading finished products. Additionally, it also requires highly skilled labor and highly proficient equipment design and maintenance services. Manufacturers also use the continuous method in the production of acrylic. The continuous process also bears advantages and disadvantages. It has the benefit of utilizing minimal labor. The production cost per unit is relatively lower. There is minimal loss of material in the course of production. The duration of production is lesser than the duration of production in the batch process. The production process requires less-skill ed manpower as compared to the batch process. Use of Acrylic in Signage Manufacturers find acrylic to be one of the best material for manufacturing signs. Acrylic are very versatile plastic sheets that have a glossy finish known as Plexiglas. Acrylic is appropriate for making highly sophisticated signs with high-tech looks.2 Additionally, acrylic is best for use because it is highly durable. It is also available in varied colors. Besides, manufacturers are able to increase the visual effectiveness of acrylic signs and make use of its many ways of displaying it. Therefore, as the best material for use in the manufacture of signage, it has a wide range of usage from purchase signs and the illuminated signs, architectural signs and trade show signs. ReferencesDorman, E, & C Cavette, How acrylic plastic is made - material, making, used, processing, parts, Raw Materials, The Manufacturing Process of acrylic plastic, Quality Control. inMadehow.com, 2015, [accessed 19 February 2015].FASTSI GNS, Acrylic Signs. in  Fastsigns.com, , 2015, [accessed 23 February 2015].